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Constructing Haptic Systems

A special type of mechatronics known as haptic technology combines mechanical, electrical, and computational components. It provides users with more enhanced interaction with machines than existing traditional systems because of advanced sensors and actuators. Haptics gives users tactile stimuli including touch, pressure, weight, texture, and warmth in addition to visual and audio inputs from the computer. This encourages a deeper, more concrete link between our devices and us, elevating our use of programs to a more immersed state. In this blog, we will examine the advantages of haptics implementation for a variety of applications as well as the most recent design approaches for haptics feedback. 

Use Cases for Haptics 

Let's start by examining the ways in which haptics are already and will be used before asking why this is important or desirable. 

Medical 

Greater control and safety are possible in the medical industry, for example, by allowing doctors to feel what a robotic hand touch. Using haptic technology in surgical procedures like laparoscopic surgery, surgeons can make smaller incisions that heal more quickly for the patient. A surgeon may now execute delicate procedures with more precision thanks to remote-controlled manipulators and video. A surgeon needs to be aware of the force being applied by the knife. The incision is too deep and there is too much. Too little results in a shallow incision. A surgeon must also be aware of whether they are cutting through a blood vessel or simply shifting one out of the way. Force feedback is crucial in this scenario. 

Gaming 

Instead of using joysticks and keyboard clicks, haptics is used in gaming applications to give the user virtual feedback that resists control force and lets them experience the sensation of textures and other physical phenomena. To physically engage with a user, thus far, micromotors, piezo actuators, fluidic transfers, and air pressure have been used. But creating with these haptic technologies differs greatly from creating other, more conventional machine designs. 

To help engineers who are new to haptic technology, device manufacturers are fortunately addressing these demands through development systems and application examples. Accelerometers are a crucial piece of equipment utilized in haptic designs. These are utilized in remote robotic assemblies to deliver force feedback data, gloves to monitor hand motion, and headsets to adjust the field of view. 

Numerous device manufacturers provide development kits, application notes, reference designs, and accelerometers for OEM applications. Additionally, because accelerometers are widely used in cell phones, these multi-axis devices are inexpensive and easily accessible from well-known distributors and manufacturers. A common accelerometer development kit includes multi-axis sensors and a USB, I2C, SPI, or UART computer interface. Measurements up to 16G are not unusual, and outputs might be digital or analogue. 

 

 

Consumer Products 

Haptic designs are increasingly incorporating Inertial Measurement Units (IMUs) for applications that demand complicated motion recording and processing. IMUs are essentially sensors that include an accelerometer, gyroscope, and magnetometer. These highly integrated, ultra-low-power sensors can be tailored for a variety of high-performance uses, such as wearable technology, head-mounted technology, smartphones, cameras, drones, and augmented reality (AR) and virtual reality (VR) headsets. IMUs are a reliable smart sensor system package with ready-to-use software algorithms that can quickly calculate orientation, position, and velocity. This allows for position tracking and activity/gesture recognition with high accuracy and low latency. 

These multi-axis programmable smart sensor systems are also inexpensive and easily accessible from conventional distributors and manufacturers due to economies of scale and the ubiquitous use of IMUs in smart phones, cameras, drones, and other consumer gadgets. IMU development kits typically come with a multi-axis sensor, environmental sensors, and a computer interface like USB, I2C, SPI, or UART, just like accelerometers. 

Techniques for Haptic Design 

A number of design strategies have emerged because of the wide range of haptic technology applications, which engineers are still working to perfect. Some haptic designs include microfluidic techniques, which are also useful for producing sensation on the skin and pumping fluids into and out of a variety of chambers. Capillary tubes, microvalves, and pumps with micromotors are frequently employed. For the benefit of these microfluidic approaches, motor control technology is fortunately advanced, and a wide variety of motor control development kits are easily accessible. 

Microcontroller and Op-Amp Designs 

Op-Amps can often be used to power micromotors because they don't require a lot of current and can be driven in both directions. Microcontrollers with motor control capabilities, such as higher current drivers, pulse width modulation (PWMs), multiple timers, and even analogue outputs, can be used to drive the numerous motors, pumps, or micro-valves in applications where Op-Amps alone are insufficient to drive the micromotors. 

Processing of digital signals 

Operating micromotors and measuring back EMF, which can be used to evaluate resistance to digitally asserted pressures, benefit greatly from processors with digital signal processing (DSP) capabilities. A CPU section and a power transistor array are two examples of development boards. DSP-based haptic designs have a lot of potential for creating immersive experiences for a variety of media, including games, movies, music, and more. Haptic designs can improve user engagement and sensory stimulation by adding tactile vibrations to audiovisual information. Complex filtering algorithms can be carried out by processors with DSP capabilities for the application's many motors to be controlled precisely. These motor control approaches can also be employed to build fluid pump- and air-pressure-based sensory systems. Additionally, this technique can be modified to operate piezo actuators and ultrasonic emitters, as well as micro piezo actuators that can produce electromechanical sensation. 

 

Haptics using ultrasound 

A sophisticated haptic technology design also makes use of ultrasonic waves from an ultrasonic array that combine to create an impression of force. This kind of ultrasonic haptic technology uses focused ultrasound waves to generate mid-air haptic sensations so that users can feel feedback against their hands without actually touching a device. It has mostly been used to provide tactile feedback, simulating the feeling of hitting a virtual button, but its use is growing to excite and have a greater impact on the body as a whole. 

Hardware alone won't be sufficient for the upcoming HD haptics technology. Future haptic system designs must use software to get beyond the drawbacks of hardware-only approaches. 

Conclusion  

Although haptic design is a relatively new field, engineers can find development tools and advice online. More developer kits and application notes will appear as haptic products do. The gaming business will advance haptic technology more quickly and further than the medical, industrial, robotic control, and remote repair sectors. Haptic technology will be driven by readily available, greater volume applications to make specialized applications easier to build, opening opportunities for upcoming discoveries and uses. 


By Swetha Parvathy September 25, 2025
In industrial applications, battery power is often the backbone of operations, providing reliable and efficient energy to critical systems. While standard battery packs may suffice for some uses, custom battery packs offer unparalleled benefits for industrial applications that require specific power solutions. In this blog post, we’ll explore the advantages of using custom battery packs in industrial settings and how they can enhance performance, safety, and efficiency. What Are Custom Battery Packs? Custom battery packs are tailored battery solutions designed to meet the specific needs of a particular application. Unlike standard battery packs, which are mass-produced for general use, custom battery packs are engineered with precise specifications, chemistry, and design to fit the unique requirements of an industrial application. This customization allows for optimized performance, safety, and longevity. Benefits of Custom Battery Packs in Industrial Applications 1. Optimized Performance Custom battery packs are designed to deliver the exact voltage, current, and power output required for a specific application. This ensures that the battery performs at its best, providing consistent power and reducing the risk of underperformance or overpowering, which can damage equipment. 2. Enhanced Safety Industrial environments can be harsh, with extreme temperatures, vibrations, and other factors that can affect battery performance. Custom battery packs can be designed with safety features such as overcharge protection, thermal management, and ruggedized enclosures to ensure safe operation in demanding conditions. 3. Increased Reliability Reliability is crucial in industrial applications where downtime can lead to significant losses. Custom battery packs are built to meet the specific reliability needs of an application, ensuring that the power supply remains consistent and dependable, even in critical situations. 4. Longer Lifespan By selecting the right chemistry and design for a custom battery pack, manufacturers can significantly extend the lifespan of the battery. This reduces the need for frequent replacements, lowering maintenance costs and minimizing disruptions to operations. 5. Space and Weight Optimization Custom battery packs can be designed to fit within specific form factors, allowing for more efficient use of space in industrial equipment. Additionally, by optimizing the battery design, weight can be reduced, which is particularly important in applications where portability or weight distribution is a concern. 6. Flexibility and Scalability Custom battery packs offer the flexibility to adapt to changing application requirements. Whether it’s increasing the capacity, changing the form factor, or integrating new technologies, custom solutions can be re-engineered to meet evolving needs, making them a scalable investment for the future. Applications of Custom Battery Packs in Industry Custom battery packs are used in a wide range of industrial applications, including: - Material Handling Equipment: Forklifts, automated guided vehicles (AGVs), and other material handling equipment often rely on custom battery packs for reliable and efficient power. - Industrial Automation: Robotics, conveyor systems, and other automated equipment benefit from custom battery solutions that provide precise power and durability. - Medical Devices: Custom battery packs are essential in medical devices where safety, reliability, and longevity are paramount. - Energy Storage Systems: Custom battery solutions are used in energy storage systems to optimize power output and efficiency for industrial and commercial applications. Conclusion Custom battery packs offer significant advantages for industrial applications, from optimized performance and enhanced safety to increased reliability and longer lifespan. By investing in custom battery solutions, manufacturers can ensure that their equipment operates efficiently and reliably, reducing downtime and maintenance costs. Whether it’s for material handling, industrial automation, or medical devices, custom battery packs provide the tailored power solutions needed to meet the demands of modern industrial applications.
By Swetha Parvathy May 26, 2025
As we increasingly rely on electronic devices and appliances in our daily lives, electrical safety becomes a crucial aspect of home maintenance. Electrical accidents can be devastating, causing injuries, fatalities, and property damage. In this blog post, we'll share essential tips to help you ensure electrical safety at home and avoid electrocution. 1. Keep Water Away from Electricity Water and electricity are a deadly combination. Avoid using electrical appliances near water sources, such as: - Bathrooms - Kitchens - Swimming pools - Outdoor areas during rain or snow 2. Inspect Cords and Appliances Regularly Regular inspections can help identify potential electrical hazards. Check for: - Frayed or damaged cords - Overheating appliances - Sparks or unusual smells - Loose connections or faulty wiring 3. Use GFCIs (Ground Fault Circuit Interrupters) GFCIs are designed to prevent electrical shock by interrupting the power supply when a ground fault occurs. Install GFCIs in areas prone to moisture, such as: - Bathrooms - Kitchens - Outdoor areas 4. Avoid Overloading Outlets and Extension Cords Overloading outlets and extension cords can lead to electrical fires or electrocution. Be mindful of: - Using too many appliances on a single circuit - Overloading extension cords - Using damaged or frayed extension cords 5. Keep Children Safe Children are naturally curious, and electrical safety is crucial for their well-being. Take steps to: - Secure outlets with tamper-resistant covers - Keep electrical appliances out of reach - Teach children about electrical safety 6. Hire a Licensed Electrician For any electrical work, hire a licensed electrician to ensure: - Compliance with local electrical codes - Safe installation and maintenance - Proper diagnosis and repair of electrical issues 7. Be Cautious with Outdoor Electrical Equipment Outdoor electrical equipment, such as generators or power tools, requires special care. Ensure: - Proper grounding and installation - Regular maintenance and inspection - Safe operation and storage 8. Replace Damaged or Outdated Electrical Components Don't hesitate to replace damaged or outdated electrical components, such as: - Old or damaged wiring - Outdated electrical panels - Faulty circuit breakers Conclusion Electrical safety is a critical aspect of home maintenance. By following these tips, you can significantly reduce the risk of electrical accidents and ensure a safe living environment for yourself and your loved ones. Remember, electrical safety is everyone's responsibility.