• Slide title

    Write your caption here
    Button

  • Slide title

    Write your caption here
    Button

  • Slide title

    Write your caption here
    Button

  • Slide title

    Write your caption here
    Button

  • Slide title

    Write your caption here
    Button

Thermostats, thermoregulators, thermal fuses, thermal protection

Thermostats, thermoregulator or thermal fuses are temperature dependent devices, switch dependent, heating or cooling devices that resets when the temperature reaches the prescribed threshold. They provide protection for the equipment that dissipate considerable amount of heat from the surface. They can be re adjusted manually or automatically. When automatic method is involved, the thermostat is restored back to the original position once the device cools down, while the manual method involves human intervention to restore the thermostat to the original position. 

The most active component in thermostats is that it contains bi-metallic plate, which deforms when heated and activates or deactivates certain contacts and hence regulating the temperature. 

In thermodynamics the thermostat should operate in such a way that it should have an endurance to large heat while keeping its own temperature constant without change. Depending on the range of operating temperature its divided into three 

  • High temperature thermostat (300°C- 1200°C) 
  • Medium temperature thermostat (60°C- 500°C) 
  • Cryostats or low temperature thermostat (lower than -60°C) 

According to their area of usage again they are divided into three 

  • Immersion thermostats 
  • Industrial thermostats 
  • Air thermostats 

Depending on the coolant they are divided into 

  • Air thermostats 
  • Liquid thermostats 
  • Solid state thermostats (Peltier element or bimetal) 

 

Capillary Thermostat: The most common type of thermostat with two enclosed contacts & manual restorability. The main parameters considered while selecting the thermostat is the operating temperature, length of probe and length of contact part of the probe. It is also important to take into consideration the electrical load too. 


Bimetallic protectors with ceramic and plastic housing are used in hot water boilers. They are non-restorable and if they are manually restorable the number of activation cycles are smaller. It represents a relay which can quickly and easily be replaced when burned out. 

Thermal fuses are temperature dependent & non restorable and contains a small sphere made of fusible material and spring. When the temperature limit is reached the sphere melts and the spring comes out, disconnecting the normally closed contact and discontinuing the circuit. The size of the nominal current and thermal component of the electric current needs to be taken into considered. 

Thermal fuses are used in appliances that work above the nominal temperature like hair dryers, coffee makers etc. They mostly depend on the temperature change and doesn’t respond to sudden peak in current. 

Thermal protection is an important component of electrical circuits. It protects the appliance from overheating, melting and explosion. So thermal protection components should be selected carefully and if they are non-restorable, they should be checked and restored on time for ultimate protection. 

The Benefits of Using Custom Battery Packs in Industrial Applications

By Swetha Parvathy • September 25, 2025
In industrial applications, battery power is often the backbone of operations, providing reliable and efficient energy to critical systems. While standard battery packs may suffice for some uses, custom battery packs offer unparalleled benefits for industrial applications that require specific power solutions. In this blog post, we’ll explore the advantages of using custom battery packs in industrial settings and how they can enhance performance, safety, and efficiency. What Are Custom Battery Packs? Custom battery packs are tailored battery solutions designed to meet the specific needs of a particular application. Unlike standard battery packs, which are mass-produced for general use, custom battery packs are engineered with precise specifications, chemistry, and design to fit the unique requirements of an industrial application. This customization allows for optimized performance, safety, and longevity. Benefits of Custom Battery Packs in Industrial Applications 1. Optimized Performance Custom battery packs are designed to deliver the exact voltage, current, and power output required for a specific application. This ensures that the battery performs at its best, providing consistent power and reducing the risk of underperformance or overpowering, which can damage equipment. 2. Enhanced Safety Industrial environments can be harsh, with extreme temperatures, vibrations, and other factors that can affect battery performance. Custom battery packs can be designed with safety features such as overcharge protection, thermal management, and ruggedized enclosures to ensure safe operation in demanding conditions. 3. Increased Reliability Reliability is crucial in industrial applications where downtime can lead to significant losses. Custom battery packs are built to meet the specific reliability needs of an application, ensuring that the power supply remains consistent and dependable, even in critical situations. 4. Longer Lifespan By selecting the right chemistry and design for a custom battery pack, manufacturers can significantly extend the lifespan of the battery. This reduces the need for frequent replacements, lowering maintenance costs and minimizing disruptions to operations. 5. Space and Weight Optimization Custom battery packs can be designed to fit within specific form factors, allowing for more efficient use of space in industrial equipment. Additionally, by optimizing the battery design, weight can be reduced, which is particularly important in applications where portability or weight distribution is a concern. 6. Flexibility and Scalability Custom battery packs offer the flexibility to adapt to changing application requirements. Whether it’s increasing the capacity, changing the form factor, or integrating new technologies, custom solutions can be re-engineered to meet evolving needs, making them a scalable investment for the future. Applications of Custom Battery Packs in Industry Custom battery packs are used in a wide range of industrial applications, including: - Material Handling Equipment: Forklifts, automated guided vehicles (AGVs), and other material handling equipment often rely on custom battery packs for reliable and efficient power. - Industrial Automation: Robotics, conveyor systems, and other automated equipment benefit from custom battery solutions that provide precise power and durability. - Medical Devices: Custom battery packs are essential in medical devices where safety, reliability, and longevity are paramount. - Energy Storage Systems: Custom battery solutions are used in energy storage systems to optimize power output and efficiency for industrial and commercial applications. Conclusion Custom battery packs offer significant advantages for industrial applications, from optimized performance and enhanced safety to increased reliability and longer lifespan. By investing in custom battery solutions, manufacturers can ensure that their equipment operates efficiently and reliably, reducing downtime and maintenance costs. Whether it’s for material handling, industrial automation, or medical devices, custom battery packs provide the tailored power solutions needed to meet the demands of modern industrial applications.

Electrical Safety at Home: Tips to Avoid Electrocution

By Swetha Parvathy • May 26, 2025
As we increasingly rely on electronic devices and appliances in our daily lives, electrical safety becomes a crucial aspect of home maintenance. Electrical accidents can be devastating, causing injuries, fatalities, and property damage. In this blog post, we'll share essential tips to help you ensure electrical safety at home and avoid electrocution. 1. Keep Water Away from Electricity Water and electricity are a deadly combination. Avoid using electrical appliances near water sources, such as: - Bathrooms - Kitchens - Swimming pools - Outdoor areas during rain or snow 2. Inspect Cords and Appliances Regularly Regular inspections can help identify potential electrical hazards. Check for: - Frayed or damaged cords - Overheating appliances - Sparks or unusual smells - Loose connections or faulty wiring 3. Use GFCIs (Ground Fault Circuit Interrupters) GFCIs are designed to prevent electrical shock by interrupting the power supply when a ground fault occurs. Install GFCIs in areas prone to moisture, such as: - Bathrooms - Kitchens - Outdoor areas 4. Avoid Overloading Outlets and Extension Cords Overloading outlets and extension cords can lead to electrical fires or electrocution. Be mindful of: - Using too many appliances on a single circuit - Overloading extension cords - Using damaged or frayed extension cords 5. Keep Children Safe Children are naturally curious, and electrical safety is crucial for their well-being. Take steps to: - Secure outlets with tamper-resistant covers - Keep electrical appliances out of reach - Teach children about electrical safety 6. Hire a Licensed Electrician For any electrical work, hire a licensed electrician to ensure: - Compliance with local electrical codes - Safe installation and maintenance - Proper diagnosis and repair of electrical issues 7. Be Cautious with Outdoor Electrical Equipment Outdoor electrical equipment, such as generators or power tools, requires special care. Ensure: - Proper grounding and installation - Regular maintenance and inspection - Safe operation and storage 8. Replace Damaged or Outdated Electrical Components Don't hesitate to replace damaged or outdated electrical components, such as: - Old or damaged wiring - Outdated electrical panels - Faulty circuit breakers Conclusion Electrical safety is a critical aspect of home maintenance. By following these tips, you can significantly reduce the risk of electrical accidents and ensure a safe living environment for yourself and your loved ones. Remember, electrical safety is everyone's responsibility.